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General
-
Aluminum die casting is a process where molten aluminum alloy is
injected into a casting die under high pressure and at a controlled
temperature. The mold has two sections, the “cover” half and the
“ejector” half.
- Die
casting is the process of forcing molten metal under high pressure into
mold cavities (which are machined into dies).
- Most
die castings are made from nonferrous metals, specifically zinc, copper,
aluminum, magnesium, lead, and tin based alloys, but ferrous metal die
castings are possible.
Process
- Aluminum
is one of the few metals that can be cast by all of the processes used
in casting metals.
- The
aluminum die casting process makes component parts, decorative trim, and
finished products.
- These
processes, in decreasing order of amount of aluminum casting, are: die
casting, permanent mold casting, sand casting (green sand and dry sand),
plaster casting, investment casting, and continuous casting.
Report
- The die casting industry continues to be an important supplier to
original equipment manufacturers (OEMs) around the world.
- Molten metal processing is inherently energy intensive and
roughly 25% of the cost of die-cast products can be traced to some form
of energy consumption.
- Today’s aluminium foundries operate under several needs.
Application
- Some of the more typical applications for aluminum die castings
are enclosures for the electronics industry, hand and power tools,
hardware applications, pump parts, plumbing parts, parts for the
automotive industries, sports and leisure, home appliances, and
communications.
- The die casting process provides complex metallic shapes within
closer tolerances than any other mass production processes.
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