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Information @ a Glance

General

  • Aerocon is an ideal substitute for traditional clay bricks and hollow concrete blocks used for wall construction.

  • These blocks are in range from a thickness of 75mm to 200mm respectively. They can also be made to required size.

  • Aerocon's micro cellular structure incorporates millions of pockets of trapped air which gives it characteristic light weight, high thermal insulation and excellent frost and water resistance.

Production Process

  • The basic raw materials used in production of Aerocon blocks are Cement, Fly ash, lime and water.

  • Aerocon blocks can be plastered, painted, dry lined or tiled.

  • AAC is manufactured by combining sand, lime, cement, and water plus an expansion agent that reacts with the other ingredients to form the porous microstructure in the concrete.

  • The manufacturing process for the block form of AAC begins by mixing carefully measured quantities of the ingredients.

Advantages

  • Aerocon block is extremely light, just one-third the weight of clay bricks. They are much easier to handle on the site.

  • Aerocon block covers the same area as that 14 clay bricks do enabling a faster construction results in saving of labour, time and material.

  • Aerocon's excellent thermal properties helps in saving recurring costs of heating and cooling.

  • It is fire resistant. It is moisture resistant. It has exceptional good workability.

  • Aerocon blocks are resistant to moisture penetration. the structure being closed cells, there is less capillary action, thus providing a high level of moisture resistance.

  • Aerocon blocks have exceptionally good workability and are easy to cut, shape and chase using ordinary wood working tools.

  • Aerocon blocks are widely used in residential, commercial and industrial buildings.

Report

  • AAC building systems have been evaluated by National Evaluation Services that encompass the code bodies SBCCI, BOCA, and UBC. These three codes cover almost all state jurisdictions and should satisfy all needs.

  • In the US, modern uses of AAC began in 1990, for residential and commercial projects in the southeastern states. US production of plain and reinforced AAC started in 1995 in the southeast, and has since spread to other parts of the country.

  • Construction costs for homes using AAC in the US vary because the limited number and irregular geographical distribution of manufacturing facilities result in varying AAC transport costs.

  • The cost of building with AAC initially may be 15 to 20 percent higher that conventional (i.e., wood or concrete block) construction due to the time it takes for the trades to learn to handle the material.

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